Reliable commissioning through comprehensive electrical installation from a single source

SPIE AUTOMATION handles the complete electrical implementation of complex manufacturing stations, ensures standard-compliant systems, and enables smooth commissioning – with minimal coordination effort and clear responsibilities.

Fig.: Automation system © SPIE AUTOMATION

Initial Situation

A new manufacturing station is to be set up and commissioned in the structural assembly of an aircraft segment. The system is highly complex and requires precise interaction between mechanical design, control technology, and electrical installation. The customer does not have sufficient internal resources and is seeking a turn-key solution to minimize coordination effort and reduce risks.

Solution

Comprehensive electrical installation and commissioning of a manufacturing station by SPIE AUTOMATION.

1. Needs and Requirements Analysis
Initially, the required services and technical requirements are defined together with the customer. Plans and bills of materials are reviewed, checked, and adjusted if necessary, to create a solid basis for implementation.

2. Planning & Project Preparation
The electrical documentation is finalized. Cable routes, connection points, and control cabinet concepts are defined and coordinated with the mechanical design and control technology.

3. Installation & Coordination
Power, control, and bus cables are professionally laid and connected. In parallel, SPIE AUTOMATION coordinates with other trades – even under time pressure and in an ongoing production environment.

4. Testing, Commissioning & Optimization
Electrical tests are carried out (including DGUV and earthing measurements). Functional tests are supervised, errors are analyzed, and rectifications are implemented to ensure stable and safe commissioning.

5. Documentation & Acceptance
The technical documentation is revised and updated. After close coordination, joint acceptance with the customer takes place.

Benefits

SPIE AUTOMATION takes over the complete electrical implementation from a single source – from planning to acceptance. The customer receives a central contact person for all trades, reduces their own project management effort, and minimizes outage risks. The system operates reliably, safely, and in compliance with standards. At the same time, clean installation and documentation ensure simplified maintenance and servicing. Changes can be implemented at short notice, and sound technical advice supports sustainable decisions regarding design and component selection.

An overview of SPIE AUTOMATION's potential

More about E.Flex

E.FLEX offers companies an economical and flexibly scalable entry into automation – perfect for varying quantities and dynamic production environments.
The modular platform can be quickly adapted to new tasks and creates a future-proof basis for efficient, mobile automation solutions.

Learn more about the modular automation solution.

E.FLEX BASE module with cobot arm for various tasks and tools
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Manfred Hirt

Bereichsleiter Automatisierung
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Achim Fischer

Bereichsleiter Automatisierung
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Mark Oliver Passauer

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Thorsten Kulik

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Robert Lambertz

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Konstantinos Baltzis

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Björn Blochwitz

Bereichsleiter Montage & Verlagerung
Dormagen, Gescher, Dresden, Merseburg

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Lukas Mayer

Lukas Mayer

Bereichsleiter Mechanische Konstruktion
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Uwe Schweinfest

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Haßfurt

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Roland Schuldt

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Rui Fontes

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Leiter Vertrieb

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Manuel Kunert

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Rim Abdmouleh

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Thomas Mannecke

Business Development

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Director Business Development & Sales

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Stefan Stemmle

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Sascha Dilger

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Maren Bögel

Assistenz der Geschäftsführung

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Serpil Tuncal

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